dewalt dw735 manual

DeWalt DW735 Manual: A Comprehensive Guide

This guide serves as your go-to resource for the DeWalt DW735 13-inch heavy-duty portable thickness planer. Whether you’re a seasoned woodworker or a beginner‚ this comprehensive manual offers detailed instructions‚ safety guidelines‚ and maintenance tips to ensure optimal performance and longevity of your tool. Explore the features and benefits of the DW735!

The DeWalt DW735 is a powerful and versatile 13-inch thickness planer designed for both professional woodworkers and DIY enthusiasts. Known for its robust construction‚ precision‚ and ease of use‚ the DW735 is a popular choice for achieving smooth and consistent results on a variety of wood types. Its heavy-duty design ensures stability and durability‚ making it suitable for demanding projects.

This planer features a three-knife cutter head that operates at 10‚000 RPM‚ providing a superior finish compared to traditional two-knife systems. The two-speed gear box allows users to adjust the feed speed for optimal performance‚ whether working with hardwoods or softwoods. The DW735 also incorporates a fan-assisted chip ejection system‚ effectively removing debris and maintaining a clean work environment.

With its user-friendly design‚ the DW735 offers precise depth of cut adjustments‚ enabling users to achieve the desired thickness with accuracy. Safety features‚ such as thermal overload protection‚ ensure safe operation and prevent damage to the motor. This planer is designed to provide consistent planing‚ reducing snipe and ensuring uniform thickness across the entire workpiece‚ which is crucial for professional-quality woodworking projects.

Safety Instructions and Warnings

Operating the DeWalt DW735 planer requires strict adherence to safety guidelines to prevent personal injury and equipment damage. Before using the planer‚ thoroughly read and understand the instruction manual. Always wear appropriate personal protective equipment (PPE)‚ including safety glasses to protect your eyes from flying debris‚ and a dust mask to avoid inhaling sawdust.

Ensure the planer is placed on a stable and level surface before operation to prevent movement or tipping. Never operate the planer if any parts are missing or damaged. Before each use‚ inspect the power cord for any signs of wear or damage‚ and replace it if necessary. Always disconnect the planer from the power source when performing maintenance‚ blade changes‚ or adjustments.

Keep your hands clear of the cutter head and feed rollers during operation. Never reach over or around the planer while it is running. Use push sticks or push pads for feeding short or narrow workpieces to maintain a safe distance from the blades. Ensure the work area is well-lit and free of obstructions. Avoid operating the planer in damp or wet conditions to prevent electric shock. Familiarize yourself with the planer’s emergency stop mechanism and ensure it is easily accessible.

Technical Specifications of the DW735

The DeWalt DW735 13-inch heavy-duty portable thickness planer boasts impressive technical specifications designed for efficient and precise woodworking. This planer operates on a 120V AC power supply‚ drawing a current of 15 amps. The motor delivers a robust 1674 watts of power‚ ensuring consistent performance even when working with hardwoods.

The DW735 features a three-knife cutter head that rotates at 10‚000 RPM‚ providing a smooth and clean cut. It offers two feed speed options: 96 CPI (cuts per inch) for a finer finish and 179 CPI for faster material removal. The maximum depth of cut is 1/8 inch (3.2 mm)‚ allowing for controlled stock reduction. The planer can handle stock up to 13 inches (325 mm) wide and 6 inches (152 mm) thick;

The DW735’s dimensions are approximately 24 x 22 x 18 inches‚ and it weighs around 92 pounds (42 kg). It includes a fan-assisted chip ejection system to help keep the work area clean. The planer also features an automatic carriage lock that minimizes movement and reduces snipe. The infeed and outfeed tables provide support for long workpieces‚ enhancing accuracy and stability during planing operations.

Overview of Features

The DeWalt DW735 stands out with its array of features designed for performance‚ convenience‚ and safety. Its 15-amp motor efficiently handles large cuts in wide materials‚ ensuring consistent results. The three-knife cutter head operates at 10‚000 RPM‚ delivering a smooth‚ professional finish on every project. Two-speed gear box allows users to adjust the feed speed.

The DW735 includes a fan-assisted chip ejection system that effectively removes debris from the cutter head. It helps maintain a clean workspace and ensures optimal cutting performance. The automatic carriage lock minimizes movement that causes snipe‚ producing smooth‚ consistent results. Large infeed and outfeed tables provide added support and stability for longer workpieces.

For enhanced user convenience‚ the DW735 features a material removal gauge and extra-large thickness scale. These indicators enable precise planing and accurate material removal. The planer’s durable construction and robust design ensure long-lasting performance and reliability. Safety features include thermal overload protection‚ which safeguards the motor from damage during extended use. The DW735 combines power‚ precision‚ and user-friendly features to meet the needs of both professional and hobbyist woodworkers.

Operating Instructions

Before operating the DeWalt DW735‚ ensure it is placed on a stable and level surface. Always wear appropriate safety gear‚ including eye protection and a dust mask. Begin by connecting the planer to a grounded power outlet. Verify that the power switch is in the “off” position before plugging it in. Adjust the desired depth of cut using the thickness adjustment knob.

Place the workpiece on the infeed table‚ ensuring it lies flat against the base. For optimal results‚ feed the material straight and evenly into the planer. Avoid forcing the material‚ allowing the machine to work at its own pace. Monitor the material removal gauge to prevent excessive cuts. If necessary‚ make multiple passes to achieve the desired thickness.

During operation‚ keep your hands clear of the cutter head and moving parts. Use push sticks or push blocks for smaller pieces. After each pass‚ inspect the planed surface and adjust the depth of cut as needed. Once the planing is complete‚ turn off the power switch and allow the cutter head to come to a complete stop before removing the workpiece. Disconnect the planer from the power source and clean the machine to maintain its performance.

Adjusting Depth of Cut

The DeWalt DW735 planer allows precise control over the depth of cut‚ enabling you to achieve the desired thickness for your workpieces. Before adjusting the depth‚ ensure the planer is turned off and unplugged from the power source. Locate the thickness adjustment knob‚ usually positioned on top of the machine. This knob controls the vertical movement of the cutter head‚ determining the amount of material removed with each pass.

To increase the depth of cut‚ turn the knob clockwise. Conversely‚ turn it counterclockwise to decrease the depth. The DW735 features a material removal gauge that indicates the amount of wood to be removed in each pass. It is recommended to take small cuts‚ especially with hardwoods or when aiming for a smooth finish. Avoid removing excessive material in a single pass‚ as this can overload the motor and result in a poor surface quality.

After making an adjustment‚ always double-check the material removal gauge before feeding the workpiece into the planer. For best results‚ make multiple passes with small adjustments until the desired thickness is achieved. This approach minimizes snipe and ensures a consistent‚ high-quality finish. Remember to always prioritize safety by keeping your hands clear of moving parts during operation.

Changing Speed Settings

The DeWalt DW735 planer is equipped with two-speed settings‚ offering versatility for different types of wood and desired finishes. Understanding how to change and utilize these speed settings is crucial for achieving optimal results. The speed settings control the feed rate of the material through the planer‚ measured in cuts per inch (CPI).

To change the speed setting‚ locate the speed selector switch‚ typically found on the side of the planer. The DW735 offers two options: Speed 1 (slower feed rate‚ 179 CPI) and Speed 2 (faster feed rate‚ 96 CPI). For hardwoods or when aiming for a very smooth finish‚ select Speed 1. The slower feed rate allows the blades to make more cuts per inch‚ resulting in a finer surface.

For softer woods or when material removal is the primary goal‚ Speed 2 can be used. The faster feed rate allows for quicker processing but may result in a slightly rougher surface. Always ensure the planer is running at full speed before feeding the workpiece. Experiment with both speed settings to determine which works best for your specific project and wood type. Remember to switch off and unplug the planer before making any adjustments or attempting maintenance.

Troubleshooting Common Issues

Like any power tool‚ the DeWalt DW735 can occasionally encounter issues. This section addresses common problems and provides troubleshooting steps to help you resolve them efficiently. Before attempting any repairs‚ always disconnect the planer from the power source. One frequent issue is snipe‚ the unwanted depression at the beginning and end of a board. While the DW735 minimizes snipe with its carriage design‚ it can still occur. Ensure proper infeed and outfeed support to keep the workpiece level.

Another common problem is the planer not feeding material correctly. Check for obstructions in the infeed and outfeed rollers and ensure they are clean and properly adjusted. If the motor seems to be running but the cutter head isn’t turning‚ inspect the drive belt for damage or slippage; replacement may be necessary. In case of overheating‚ allow the planer to cool down before resuming use‚ and verify proper ventilation around the motor.

If the planer produces uneven cuts‚ inspect the blades for sharpness and proper alignment. Dull or misaligned blades can significantly impact the quality of the cut. Lastly‚ if you experience excessive noise or vibration‚ check for loose parts or debris within the planer’s housing. If these steps don’t resolve the issue‚ consult a qualified technician.

Blade Replacement Guide

Replacing the blades on your DeWalt DW735 is a crucial maintenance task that ensures optimal cutting performance. This guide provides a step-by-step process for safely and effectively replacing the blades. Firstly‚ disconnect the planer from the power source to prevent accidental start-up. Next‚ locate the blade lock lever and engage it to secure the cutter head. Remove the dust hood for better access to the cutter head assembly.

Using the provided wrench or a suitable alternative‚ carefully loosen the bolts that secure each blade. Once loosened‚ gently remove the old blades‚ taking note of their orientation for proper reinstallation. Clean the cutter head and blade seats to remove any debris or residue. Install the new blades‚ ensuring they are properly seated and aligned with the cutter head.

Tighten the bolts securely‚ following the manufacturer’s recommended torque specifications. Disengage the blade lock lever and rotate the cutter head manually to ensure smooth operation and proper blade alignment. Finally‚ reattach the dust hood and test the planer on a piece of scrap wood to verify the quality of the cut. Regularly replacing blades is essential!

Maintenance and Cleaning

Proper maintenance and cleaning are essential for prolonging the life and maintaining the performance of your DeWalt DW735 planer. Regular cleaning prevents dust and debris buildup‚ which can affect the planer’s efficiency and accuracy; Always disconnect the planer from the power source before performing any maintenance or cleaning tasks to ensure safety.

Begin by using compressed air to blow out any accumulated dust and wood chips from the motor housing‚ cutter head‚ and dust chute. Pay particular attention to the areas around the blades and feed rollers‚ as these are prone to collecting debris. Wipe down the exterior surfaces of the planer with a clean‚ damp cloth to remove any dirt or grime.

Periodically inspect the blades for sharpness and replace them as needed to maintain optimal cutting performance. Check the drive belts for wear and tear and replace them if necessary. Lubricate moving parts‚ such as the height adjustment mechanism‚ with a light machine oil to ensure smooth operation. Store the planer in a dry‚ clean environment to prevent rust and corrosion; Following these maintenance tips!

Available Accessories and Attachments

Enhance the functionality and versatility of your DeWalt DW735 planer with a range of available accessories and attachments. These accessories are designed to improve the planer’s performance‚ increase its convenience‚ and allow you to tackle a wider variety of woodworking projects. From dust collection solutions to infeed and outfeed tables‚ there are many options to customize your DW735.

One of the most popular accessories is the dust hood‚ which efficiently collects dust and wood chips to keep your workspace clean and safe. Consider investing in an aftermarket dust collection system for even better dust extraction. Infeed and outfeed tables provide additional support for long workpieces‚ preventing snipe and ensuring consistent planing results.

Another useful attachment is a mobile planer stand‚ which allows you to easily move the DW735 around your shop. Replacement blades are also essential to have on hand to maintain optimal cutting performance. Explore the available accessories to tailor your DW735 to your specific needs and woodworking style. Remember that the best accessories will help you achieve the best possible results.

Warranty and Service Information

The DeWalt DW735 planer comes with a standard warranty that protects against manufacturing defects in materials and workmanship. The specific terms and duration of the warranty may vary depending on your region and the retailer from whom you purchased the planer. It’s important to carefully review the warranty documentation included with your DW735 to understand the coverage and any limitations.

In the event that you experience a problem with your DW735 that is covered by the warranty‚ you should contact DeWalt’s customer service department or an authorized service center for assistance. They will be able to diagnose the issue and determine the appropriate course of action‚ which may include repair or replacement of the planer. Be sure to have your proof of purchase and the planer’s model and serial number readily available when contacting customer service.

For service and repairs not covered by the warranty‚ DeWalt also offers out-of-warranty service options. You can find a list of authorized service centers on the DeWalt website or by contacting customer service. Remember to follow all safety precautions when performing any maintenance or repairs on your DW735‚ and always unplug the planer before working on it.

Finding and Downloading the Manual

Accessing the official DeWalt DW735 manual is a straightforward process‚ crucial for understanding its operation‚ maintenance‚ and safety guidelines. The primary source for obtaining the manual is the DeWalt website. Navigate to the “Support” or “Service” section of the site and search for the DW735 model. You should find a downloadable PDF version of the manual.

Alternatively‚ you can try searching for the manual using online search engines. Enter “DeWalt DW735 manual PDF” into your search bar. This method may lead you to DeWalt’s official website or other reputable sources offering the manual for download. Exercise caution when downloading from third-party websites‚ ensuring they are trustworthy to avoid potential malware or outdated versions.

Another avenue for locating the manual is through online retailers that sell the DW735. Often‚ these retailers provide links to the product manual on the product page itself. Furthermore‚ online forums dedicated to woodworking or DeWalt tools may have users who have uploaded the manual for community access. Always verify the manual’s authenticity and version before relying on it for accurate information.